Daily maintenance of loaders
Daily maintenance of loaders is crucial to ensure optimal performance, extend equipment life, and prevent unexpected breakdowns. Below is a list of routine tasks that should be performed daily or before each shift:
Visual Inspection:
Check the exterior for any visible damages or leaks, including fuel, oil, coolant, and hydraulic fluid.
Inspect tires for proper inflation and tread wear. Look for cuts, punctures, or bulges.
Confirm that all lights, indicators, mirrors, and warning devices are working correctly.
Engine and Fluid Levels:
Check engine oil level and quality. Top up or change if necessary.
Check radiator coolant level and ensure the water is clean. Consider using antifreeze during cold weather seasons.
Verify transmission, hydraulic, and brake fluids are at the correct levels and appear clean.
Filters:
Check air filter cleanliness and replace or clean as per manufacturer’s recommendations.
If applicable, inspect the fuel filter and replace when dirty.
Undercarriage:
Look for excessive wear or damage to tracks, sprockets, rollers, and idlers (for tracked loaders).
For wheeled loaders, check the grease points and apply lubrication as needed.
Attachments:
Inspect bucket teeth or other attachments for wear and damage. Replace worn-out parts.
Ensure attachment mounting pins are lubricated and secure.
Hydraulics:
Operate the loader’s hydraulic functions (lifting arm, tilting bucket, etc.) to check for smooth operation. Report any sluggishness, leaks, or unusual noises.
Cab and Controls:
Clean the cab interior and windows for clear visibility.
Check that all controls inside the cab are responsive and functioning correctly.
Pre-Operation Check:
Start the engine and let it warm up according to the manufacturer’s guidelines.
Listen for any unusual sounds and observe any abnormal behavior.
Check the gauges and warning lights for any abnormalities.
Record Keeping:
Keep detailed records of all inspections and maintenance activities. Note any issues found and repairs made.
By following this daily maintenance checklist, you can minimize downtime, improve productivity, and enhance the overall lifespan of your loader. Always refer to the operator’s manual for model-specific instructions and recommended maintenance schedules.